Ibyuma bitagira umuyonga hydraulic hose ihuza ni urufunguzo rwingenzi muri sisitemu ya hydraulic. Gukomera no kumenya neza imikorere yabyo bigira ingaruka ku buryo butaziguye imikorere yikimenyetso, kurwanya umuvuduko, hamwe nubuzima bwa serivisi. Iyi ngingo isobanura gahunda yuburyo bwuzuye bwo gukora ibyuma bitagira umuyonga hydraulic hose ihuza ibyuma, kuva kubikoresho fatizo kugeza kubicuruzwa byarangiye, bikubiyemo intambwe zingenzi nko guhitamo ibikoresho, gukora, kuvura hejuru, no kugenzura ubuziranenge.
Gutegura ibikoresho bito no kubitegura
Ibikoresho byingenzi byuma byuma bya hydraulic bihuza ibyuma mubisanzwe ni ibyuma bya austenitike (nka 304 na 316L), bitanga imbaraga zo kurwanya ruswa. Duplex idafite ibyuma cyangwa imvura - ibyuma bidafite ingese birashobora gukoreshwa mubikorwa bimwe bidasanzwe. Ibikoresho bito bikorerwa igenzura rikomeye, harimo isesengura ryibigize imiti (kugirango harebwe niba nikel na chromium byujuje ubuziranenge), gupima imitungo ya mashini (imbaraga zingana no kuramba), hamwe n’ibizamini byangiza (nka test ya ultrasonic) kugirango bikureho inenge zimbere.
Icyiciro cyo kwitegura kirimo gukata no gushushanya urupapuro cyangwa igituba. Niba icyuma kitagira icyuma gikoreshwa, gushushanya gukonje cyangwa kuzunguruka birakenewe kugirango uburebure bwurukuta rumwe. Niba impapuro zikoreshwa, ubusa ni laser yaciwe cyangwa yashyizweho kashe muburyo bwihariye. Nyuma yo kwitegura, ubuso bwibintu busaba kwangirika no gutoragura kugirango ukureho amavuta, ibice bya oxyde, n’umwanda, bitanga substrate isukuye kugirango itunganyirizwe nyuma.
Gushiraho inzira
Imashini
Ibice byingenzi bikwiranye (nkurudodo nubuso bwa kashe) mubisanzwe ni - byakozwe hakoreshejwe imisarani ya CNC. Gutunganya insanganyamatsiko bigomba kubahiriza ibipimo mpuzamahanga (nka ISO 228 cyangwa NPT) kugirango byemeze guhuza ama hose cyangwa ibikoresho. Gufunga hejuru yubutaka cyangwa gusukwa hejuru yubuso bwa Ra Ntibisanzwe cyangwa bingana na 0.8 mm kugirango byongerwe neza. Kubintu bigoye (nkibikoresho byinshi - inzira zifatika), ikigo cya gatanu - cyo gutunganya axis gishobora gukoreshwa muburyo bwo guhuriza hamwe.
Kashe na mpimbano
Bimwe mu bikoresho bito byashyizweho kashe. Urupapuro rutagira ingese rukozwe mu gikombe cyangwa mu tubari mu icapiro ukoresheje urupfu. Ibigize noneho birasudwa cyangwa bizunguruka hamwe. Kuri high- ibikoresho byingutu, guhimba nibisanzwe. Icyuma kitagira umuyonga gishyushye hejuru yubushyuhe bwa reystallisation hanyuma gihindurwamo plastike mu cyuma gihimbano kugirango gitezimbere ingano yimbere yimbere kandi itezimbere imashini.
Uburyo bwo gusudira
Niba igikwiye kigizwe nibice byinshi (nkumubiri ukwiye nimbuto), gusudira gaze ya inert (TIG) cyangwa gusudira laser. Ibipimo byo gusudira (ibyubu, umuvuduko, no gukingira gazi) bigomba kugenzurwa cyane kugirango birinde kwangirika kwangirika kwicyuma kitagira umwanda, kandi ubuziranenge bwo gusudira bugomba kugenzurwa hifashishijwe ibizamini byinjira (PT) cyangwa ibizamini bya radiyo (RT).
Inteko no Gushimangira
Kuvunika Hose (Gutwika / Kugabanya)
Kumashanyarazi ya hydraulic, guhuza hamwe na hose bifite umutekano ukoresheje inzira yo gutombora. Mbere yo guhonyora, impera ya hose yakuweho reberi yinyuma yacyo hanyuma hashyirwamo umugozi winsinga. Gupfa gupfa byateguwe ukurikije ibisobanuro bya hose, kandi igitutu nyacyo gikoreshwa hifashishijwe imashini ya hydraulic kugirango habeho intambamyi ikwiranye na hose. Bimwe murwego rwo hejuru - ibicuruzwa byanyuma bikoresha inzira yaka, aho ubuso bwimbere bwimbere bwagutse bwagutse hakoreshejwe igikoresho cyaka mbere yo kwinjiza muri hose. Nyuma yo gukonja, hashyizweho gufata neza.
Kuvura Ubushyuhe no Gukomeza
Kugirango urusheho kunanirwa kwambara no kunanirwa kunanirwa bikwiye, ibice bimwe bisaba kuvura ubushyuhe, nko kuzimya no gutwarwa (gukomera no gutwarwa) cyangwa nitride yo hejuru. Kurwego rwo hejuru - imbaraga zimikorere ikora, kurasa birashobora kandi gukoreshwa mugukora ibisigisigi byo guhagarika umutima bisigaye hejuru, bidindiza gutangira.
Kuvura Ubuso no Kurinda Ruswa
Ibyuma bitagira umwanda mubisanzwe bifite imbaraga zo kurwanya ruswa. Nyamara, kugirango turusheho kunoza kurwanya spray yumunyu, acide, na alkalis, ubuso butagaragara - burahuza akenshi (nko gushira muri nitric - hydrofluoric acide) cyangwa urudodo rushyizwe hamwe na anti -. Kugira ngo ibidukikije bishoboke, ibicuruzwa bimwe byoherezwa mu mahanga bifashisha passiyo ya chromium trivale aho gukoresha chromium gakondo.
Kugenzura ubuziranenge no kugenzura uruganda
Ibicuruzwa byarangiye bigenzurwa byuzuye cyangwa bidasanzwe. Ibintu by'ingenzi birimo:
Ibipimo bifatika: Ibipimo byinsanganyamatsiko, kashe ya diametre yubuso, hamwe no kwihanganira geometrike bipimwa hakoreshejwe imashini yo gupima (CMM);
Ikidodo: Bipimishijwe no gupima umuyaga (inshuro 0,5-22 zumuvuduko wakazi) cyangwa gupima hydraulic (nta kumeneka nyuma yo gukomeza umuvuduko muminota 30);
Ibikoresho bya mashini: Ingero zipimwa cyane, kwipimisha gukomera (Vickers hardness HV), no kugerageza ingaruka;
Kugenzura Kugaragara: Kwemeza neza ko hatabayeho gushushanya, burrs, nudusembwa twa weld.
Igikorwa cyo kubyaza umusaruro ibyuma bidafite ingese hydraulic hose ihuza ibikoresho siyanse, gutunganya neza, hamwe nikoranabuhanga ryo kugenzura ubuziranenge. Intambwe yose yubahiriza cyane amahame yinganda (nka ISO 9001 na API Q1). Mugutezimbere ibipimo byimikorere no kumenyekanisha ibikoresho byikora (nka robotic welding na sisitemu yo kugenzura ubwenge), umusaruro unoze hamwe no guhuza ibicuruzwa birashobora kurushaho kunozwa, byujuje ibisabwa byizewe cyane byinganda nkimashini zubwubatsi, peteroli, nindege.
